2014年10月29日星期三

Difference between Advanced Ceramics and Traditional Ceramics

1. For material, traditional ceramics are mainly made of clay. Comparing with that, advanced ceramics are composited by oxides, nitrides, silicides, borides, carbides and so on, moreover, the chemical composition, crystal structure and grain size can be controlled precisely.

2. For composition, traditional ceramics are determined by compostion of the clay which is used, so ceramics from different orgins and ceramic kilns are diverse in their texture. In contrast, advanced ceramics are manually-made pure compounds, so the quality are decided by the purity of material and  producing process, not by the orgins.

3. For producing process, the forming methods of advanced ceramics are mostly by advanced methods lik dry pressing, isostatic pressing, injection molding and vapor deposition etc, which can acquire uniform density distribution and relatively accurate green body size, the density is also developed. On the other hand, the sintering methods of advanced ceramics have made big breakthrough than traditional ceramics which are mainly depend on ceramic kilns. They are using advanced methods like vacuum sintering, protection amosphere sintering, hot pressed sintering, high temperature isostatic pressing, reaction sintering, self-propagating high temperature sintering etc.

4. For performance, advance ceramics have many particular properties, such as high strength, high hardness, corrosion resistance, electric conductivity, electric insulation and other properties on magnestic, electric, optical, acoustic, bioengineering, these particular properties enable advanced ceramics have widely application in the fields of high temperature, machinery, electronic, aerospace, medical engineering etc.

After all, the advantage of advanced ceramics comparing with traditional ceramics is that advanced ceramics can perform strict control on raw material preparation and follow-up producing process, this makes it possible to produce ceramics with different properties which are needed in practice.

2014年9月23日星期二

Which is better? Ceramics or Metals?

Which is better? Ceramics or Metals?






























As a new high-tech material, ceramic has been widely applied in various industries like Aerospace, Medical, Power Generation & Distribution, Automotive, Process Control & Monitoring, Industrial Equipment, Electronic & Electrical and so on. Ceramic parts can also take place of metal parts in some fields, for example, we use metal to produce ball valve before, but when ceramic is discovered, we found that ceramic has better performance on wear resistance and corrosion resistance, we started to use ceramic materials.

Which material is better? Metals or Ceramics? We have to compare the properties of both materials, then we can find the answer.

Metals in general have high electrical conductivity, high thermal conductivity, and high density. Typically they are malleable and ductile, deforming under stress without cleaving. Their excellent machinability help people make designed parts easily and quickly.

The weakness of metals is that they are often vulnerable to corrosion damage,they can easily react with corrosive liquids (acid, alkaline), for example, steels easily rust when placed in moist air, this will affect the using of steel parts. Also, metals usually have high density, this will increase load for a part on a machine.

Ceramics are generally compounds between metallic and nonmetallic elements and include such compounds as oxides, nitrides, and carbides. Typically they are insulating (not electrical or thermally conductive) and resistant to high temperatures and harsh environments (corrosion resistant). They usually have lower electrical and thermal conductivity, higher stiffness, good resistance to corrosive environments.

Ceramics have lower fracture strength than metals.Because of their susceptibility to cracking, consideration of the strength of ceramics requires consideration of their cracking behaviour.

Unlike metals, ceramics usually cannot be reshaped easily. To shape a ceramic, a mixture of ceramic powders, water, and binder materials is molded into the desired dimensions to form a temporary shape. Then the temporary shape will be sintered in the furnace, after that, they need further machining to reach the size requirement.

All in all, metals and ceramics have their own feature on properties, so we have to consider all factors when choosing material.

2014年7月7日星期一

About XIAMEN UNIPRETEC CERAMIC TECHNOLOGY CO., LTD






UNIPRETEC provides solutions to difficult problems using the most high-tech advanced ceramics precision components and products. We develop, manufacture and supply precision products which requiring hard wearing, lightweight, non-contaminating, with excellent chemical resistance, good thermal shock resistance and enhanced electrical and thermal insulation properties.
With many years of experience in research and development in advanced technical ceramic materials, process development, manufacturing of precision components and small assemblies for the various applications for automotive, aerospace, oil & gas industries, foundries, industrials, food, medical, chemical etc. and also consulting & working with most advanced ceramics manufacturing companies around the world, we are now able to offer following services:
 
- Design, research & development of materials
- Material processes and manufacturing of precision components & assemblies
- Manufacturer of quality precision components made with reasonable price and excellent delivery
- Consultation for product development, manufacturing & quality control
- Business development 
- Sales & Marketing.


Contact Info:

   Tony Huang

TEL.: 0086 592 5510319    FAX: 0086 592 5510320
PHONE: 0086 13860446139   SKYPE: UNIPRETEC100
E-MAIL: UPT100@UNIPRETEC.COM     WEB.: WWW.UNIPRETEC.COM
ADD.: RM606, NO.151 YUEHUA ROAD, HULI DISTRICT, XIAMEN, CHINA  361006